Most people are generally familiar with the design of Compression Springs. These springs are the simplest and most commonly used spring you see in your day-to-day life. Made of different types of materials, the compression springs are widely used springs in electronics, equipment, machinery, devices and across different industries.
If you’re looking for the right compression spring and curious to know more about the compression springs then here’s a brief description of it with a mention of where you can find the best-quality compression springs as per your needs.
Best compression spring manufacturers
When we are talking about compression springs then it’s relevant to mention the top Compression Spring Manufacturers in India. Good brands like - Khodiyar Spring Industries are well known for offering the best tapering compression springs and other quality spring products and it’s easier to find their products. It’s an Indian manufacturing industry located in Ahmedabad and trusted for its wide range of good-quality springs offered at very reasonable and competitive pricing.
What are compression springs?
Compression springs are open-coil helical springs and they’re called compression springs because they’re constructed to oppose any compression along the axis. When a load is put on the springs it decreases the length of the spring, making it short and pushes the spring against the load and getting to the normal spring length. Also, when the load force is removed the compression spring returns to its original length.
Often made of hardened steel, the coiled compression springs are also available in other materials like – bronze, plastic, and titanium.
The compression springs are usually coiled at a constant diameter. The coiled springs are often assembled over a guide rod or they’re fitted inside a hole.
Uses of compression springs
Compression springs are the most common and efficient springs and their usability spans across different industries. This is because they efficiently store energy and are highly customizable products. They can be formed in multiple shapes, sizes, and different materials.
Mostly varying in the degree of stiffness, compression springs come in nearly all shapes and sizes depending on the type of their use.
Being a versatile product compression springs are widely used and have multiple applications. To name a few here’s a list of places where compression springs are commonly used.
- Electronics.
- Medical devices.
- Industrial equipment/ machinery.
- Precision instruments and tools.
- Drilling and mining equipment.
- Notebooks and pens.
- Mattresses.
- Manufacturing industry.
- Transportation industry.
- Construction industry.
- Petrochemical industry.
- Aeronautical industry.
Benefits of compression springs
- Compression springs tend to resist the movement of other components.
- They return the component to its desired location. This property makes them fit to be used in the door latches in car doors and apartment doors.
- They help exert constant pressure. This benefit of compression spring can be easily seen in any device where batteries are used.
- The conical compression spring helps to provide a stable environment for other springs.
- The conical compression springs are known to reduce vibrations and resonance.
- The conical compression springs can fit in narrow and small spaces. They’re usually big at the bottom and small at the top.
- Conical compression springs are used in compressors.
- Flat wire compression springs have more bounce power than round wire springs. This happens because the design of flat wire packs more energy.
- Flat wire compression springs provide more area that evenly distributes the impact and hence it’s less prone to the regular wear and tear.
- Compression flat wire springs can handle rapid opening and closing action compared to the round wire compression springs. Hence, they are widely used in shock absorbers, ballpoint pens, and switches.
- Brass compression springs are less expensive but they need to be replaced frequently.
- Stainless steel compression springs are durable and are available on reasonable pricing. The good-quality steel compression spring doesn’t rust and that makes them the most preferred option for use.
How to select a compression spring?
Springs are organized in the increasing order of wire size and diameter and each category - the spring rate is inversely proportional to its free length. You can select the desired compression spring by paying attention to its outside diameter. After this, select a range for either wire diameter or load (don’t choose both) and then decide your selection range based on free length. By considering a broader range, more options will be available.
If you’re unable to find a suitable spring on your own and need help then contact us to get a consultation from our engineer and for further assistance. Consultation and assistance in the selection of a right spring product and correct information about the size, shape, material, and durability will be provided to you based on the best fit for your requirements.
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